What Is the Actual Size of a 20x25x5 Trion Air Bear Filter?

Discover the actual size of 20x25x5 Trion Air Bear filters (19.75" x 24.25" x 4.94"). Find compatible models, MERV ratings & expert tips. Shop now at Filterbuy!

What Is the Actual Size of a 20x25x5 Trion Air Bear Filter?

A 20x25x5 Trion Air Bear filter actually measures 19.75" x 24.25" x 4.94". This size difference isn't a manufacturing error—it's intentional engineering that ensures proper airflow and easy installation. Getting the right fit protects both your family's health and your HVAC system's efficiency. 

Quick Answer

20x25x5 Trion Air Bear Air Filter

20x25x5 Trion Air Bear Filter Actual Size: 19.75" x 24.25" x 4.94"  This is the precise measurement you need when ordering replacement filters. The nominal "20x25x5" label is rounded for convenience, while the actual dimensions ensure proper fit in your Air Bear cabinet.

Top Takeaways

  Actual dimensions matter: A 20x25x5 Trion Air Bear filter measures 19.75" x 24.25" x 4.94" in actual size—this quarter-inch clearance ensures proper fit and installation.

  Multiple model compatibility: This filter size works with Air Bear 2000, Classic, Plus 2000, Supreme 2000, and Son of a Bear systems.

  MERV rating selection: Choose MERV 8 for basic filtration, MERV 11 for homes with pets or allergies, and MERV 13 for maximum protection against fine particles and allergens.

  Replace every 6-12 months: Standard replacement intervals for 5-inch filters, with more frequent changes for homes with pets, allergies, or high dust environments.

  Quality replacements available: Filterbuy offers American-made Air Bear replacement filters in multiple MERV ratings, manufactured to exact OEM specifications for guaranteed fit and performance.


Understanding Nominal vs. Actual Filter Sizes

The nominal size (20x25x5) represents the rounded-up measurement used for labeling and easy identification. The actual dimensions of a Trion Air Bear 20x25x5 filter are 19.75 inches x 24.25 inches x 4.94 inches. This approximately quarter-inch reduction on each dimension serves a critical purpose: it allows the filter to slide smoothly into the filter cabinet while maintaining an airtight seal. Without this clearance, installation would be nearly impossible, and an oversized filter could damage your HVAC system.

Why Accurate Measurements Matter

Using a filter with incorrect dimensions creates gaps that allow unfiltered air to bypass the media entirely. This bypass air carries dust, allergens, pet dander, and other pollutants directly into your living spaces and through your HVAC equipment. Over time, this contaminant buildup reduces system efficiency, increases energy costs, and can lead to expensive repairs. Proper filter fit is one of the simplest yet most overlooked aspects of home maintenance.

Compatible Air Bear Models

The 20x25x5 filter size works with multiple Trion Air Bear system configurations:

  Air Bear 2000 (Model AB2024)

  Air Bear Classic

  Air Bear Plus 2000

  Air Bear Supreme 2000 (Model AB2025)

  Son of a Bear

Common part numbers include: 229990-102, 248713-102, 255649-102, and 455602-019.

MERV Ratings Explained

Trion Air Bear filters are available in multiple MERV (Minimum Efficiency Reporting Value) ratings. MERV 8 filters capture particles as small as 3 microns, including dust mites, mold spores, and pollen. MERV 11 filters extend protection to particles down to 1 micron, adding pet dander and fine dust. MERV 13 filters provide the highest residential protection, capturing particles as small as 0.3 microns, including bacteria, smoke particles, and some virus carriers. For homes with allergy sufferers, pets, or indoor air filter quality concerns, MERV 11 or MERV 13 filters offer noticeably better protection.


"After manufacturing filters for over a decade and helping millions of customers find the right fit, we've learned that proper sizing is the foundation of effective air filtration. A MERV 13 filter in the wrong size performs worse than a MERV 8 in the correct dimensions. Always measure your existing filter or cabinet opening before ordering—it takes 30 seconds and saves hours of frustration." 

Essential Resources

For additional information on air filtration and indoor air quality, consult these authoritative sources:

  EPA Indoor Air Quality Guide – Comprehensive information on indoor pollutants and health impacts from the U.S. Environmental Protection Agency.

  ASHRAE Filtration Standards – Technical specifications and minimum filtration requirements from the American Society of Heating, Refrigerating and Air-Conditioning Engineers.

  Johnson Controls Technical Documentation – Detailed engineering specifications for Trion IAQ products.

  NIEHS Indoor Air Quality Research – Scientific research on indoor air pollutants and health effects from the National Institute of Environmental Health Sciences.

  Filterbuy 20x25x5 Air Bear Replacement Filters – American-made replacement filters with multiple MERV rating options and subscription savings.

Supporting Statistics

These statistics underscore the importance of proper air filtration in residential settings:

  90% of time spent indoors: Americans spend approximately 90% of their time inside buildings, making indoor air quality a primary health consideration. (Source: EPA)

  2-5x higher indoor pollutants: Indoor air pollutant concentrations are typically 2 to 5 times higher than outdoor levels, occasionally exceeding 100 times outdoor concentrations. (Source: EPA)

  21,000 radon-related deaths annually: Indoor air quality issues contribute to approximately 21,000 lung cancer deaths per year in the United States from radon exposure alone. (Source: NIEHS)

  MERV 8-13 recommended: ASHRAE recommends MERV 8 as the minimum for residential applications, with MERV 13 providing superior protection against fine particles, allergens, and some airborne pathogens. (Source: ASHRAE 62.1)

Final Thoughts

Understanding that a 20x25x5 Trion Air Bear filter actually measures 19.75" x 24.25" x 4.94" empowers you to make confident purchasing decisions and maintain your HVAC system properly. This knowledge represents a small investment of time that pays dividends in cleaner air, lower energy bills, and extended equipment life. Whether you're replacing an existing Air Bear filter or upgrading your home's air quality, accurate sizing is the foundation of effective filtration.

The Bottom Line

Measure twice, order once. Your 20x25x5 Air Bear filter's actual size of 19.75" x 24.25" x 4.94" ensures proper fit and maximum filtration efficiency. For the best protection, choose MERV 11 or MERV 13 filters and replace them every 6-12 months, depending on household conditions.

FAQ on 20x25x5 Trion Air Bear Air Filter

Q1: What are the exact dimensions of a 20x25x5 Trion Air Bear filter?

The actual dimensions are 19.75 inches (width) x 24.25 inches (height) x 4.94 inches (depth). The nominal 20x25x5 size is rounded for convenience, while the actual measurements account for the clearance needed for proper installation in the filter cabinet. This quarter-inch reduction on each dimension is standard practice across the filter industry and ensures the filter slides smoothly into place without forcing or damaging the housing.

Q2: Which Air Bear models use the 20x25x5 filter size?

The 20x25x5 filter size is compatible with Air Bear 2000 (AB2024), Air Bear Classic, Air Bear Plus 2000, Air Bear Supreme 2000 (AB2025), and Son of a Bear systems. When ordering replacements, verify your system's part number against manufacturer specifications—common part numbers include 229990-102, 248713-102, 255649-102, and 455602-019. Filterbuy offers direct replacements for all these models in multiple MERV ratings.

Q3: What MERV rating should I choose for my Air Bear system?

Your ideal MERV rating depends on household needs. MERV 8 provides solid basic filtration for typical homes, capturing dust, pollen, and mold spores. MERV 11 adds protection against pet dander, fine dust, and smog particles—recommended for homes with pets or mild allergies. MERV 13 offers maximum residential protection, capturing bacteria, smoke particles, and some virus carriers—ideal for allergy sufferers, asthma patients, or homes with indoor air quality concerns. Higher MERV ratings may slightly reduce airflow, so ensure your system can handle the increased resistance.

Q4: How often should I replace my 20x25x5 Air Bear filter?

Most manufacturers and HVAC professionals recommend replacing 5-inch whole-house filters every 6-12 months under normal conditions. However, replacement frequency increases with factors like pets (especially multiple pets or heavy shedders), allergy sufferers in the household, nearby construction, high pollen seasons, smoking, or frequent cooking. Check your filter monthly—if it appears gray or clogged, replace it regardless of timeline. A dirty filter restricts airflow, reduces efficiency, and forces your HVAC system to work harder.

Q5: Can I use a different brand filter in my Trion Air Bear cabinet?

Yes, as long as the replacement filter matches the actual dimensions (19.75" x 24.25" x 4.94") and fits properly in your cabinet. Filterbuy manufactures American-made replacement filters specifically designed for Air Bear systems, available in MERV 8, MERV 11, and MERV 13 ratings. These filters meet or exceed OEM specifications while often providing better value than brand-name replacements. The key is ensuring exact dimensional compatibility—even small variations can create bypass gaps that compromise filtration effectiveness.


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